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Our tech is also at a loss. He just ordered new flights to replace the ones that have exploded (The belt shifted over one tooth causing the flights to hit the prongs on the plate at the end) as well as more new sprockets to replace the ones that have been worn down because of the belt slipping...

I manage a car wash that uses a STI Conveyor Systems Flowline 30 flat belt system. For about a month and a half now we have been having issues with our drivers' side belt has been slipping under the weight of multiple vehicles. We are at a point where we can only load one vehicle onto the belt...